How to Build a Yamaha Blaster 200 Engine | 1988 - 2006 Full Build Step by Step
#yamaha #build #howto

Watch this Blaster being built -    • Building a Yamaha Blaster from Scratc...  

CHAPTERS

0:00 - Intro and Prebuilding Procedures

CENTER CASES

3:24 - Crankshaft Installation
8:12 – Counter Balancer Installation
8:27 – Transmission Installation
9:51 – Shift Forks and Drum
13:10 – Crankcase Assembly
22:54 – Sprocket Assembly
24:27 – Clutch Actuation Arm Installation

TOP END

25:16 – Prebuilding Procedures
26:54 – Checking Ring Gap
29:01 – Piston Ring Installation
30:03 - Piston Installation
33:23 – Cylinder Installation
39:11 – Chinese Cylinder Head Fix 1
43:21 – Chinese Cylinder Head Fix 2
45:44 – Cylinder Head Installation
47:16 – Reed Cage Assembly
49:09 – Exhaust Flange Install
Leakdown Test -    • Building a Yamaha Blaster from Scratc...  

CLUTCH SIDE (RIGHT SIDE)

50:19 - Primary Drive and Balancer Gears Assembly
55:41 – External Shift Mechanism
59:13 – Idler Gear Installation
1:00:28 – Kick Start Mechanism Installation
1:02:46 – Clutch Assembly Installation
Billet Basket Install –    • Fresh Powder Coat, Vapor Blasting and...  
1:12:41 – Clutch Free play Adjustment
1:14:19 – Oil Injection System
1:16:02 – Oil Injection Block off
1:16:47 – Clutch Cover Install

STATOR SIDE (LEFT SIDE)

1:19:33 – OEM vs Aftermarket Stator
1:22:12 – Stator Install and Adjustment
1:23:44 – Flywheel Installation
1:25:05 – DRW Case Saver and Stator Cover Install
1:29:01 – Showcasing
1:30:19 - Closing

PARTS AND TOOLS IN THIS VIDEO - (These links may be affiliate links that I get a kick back for; there is no added cost to you)

Service Manual - https://bit.ly/3Yg9zNK
Crankshaft Install Tool – https://amzn.to/3nGZ7kk
Yamabond 6B – https://bit.ly/430xdQI
Lacquer Thinner – https://amzn.to/40EHdxl
Dead Blow Hammer – https://amzn.to/3G8P79Y
Hand Driver – https://amzn.to/3lTiYfX
Engine Bolt Kit – https://amzn.to/40QBV1q
Torque Wrench – https://amzn.to/41a46K4
Clutch Holding Tool – https://bit.ly/3KokIak
Feeler Gauge – http://cuts2.com/bqMLu
Top End Kit (TESTED) – https://amzn.to/3lxoAeU
Stainless Head Studs - https://amzn.to/3IdJE3g
Grease – https://bit.ly/3TZwtXZ
Assembly Lube – https://bit.ly/3nCeU4a
Blue Thread lock – https://bit.ly/3wpg444
Red Thread Lock - https://bit.ly/3kDQTIn
Torque Wrench Adaptor – https://bit.ly/3nDeLNQ
M8 Helicoil – https://amzn.to/3RRVDGH
Dowel (Head Fix) – Part #99530-10114
Drill Bits - https://amzn.to/3J5Ybi7
M12 Dremel – https://amzn.to/3U0uDpE
Mini Cutoff Wheel - https://amzn.to/40wUh87
JIS Screwdrivers Set – https://amzn.to/3WgdN6F
Snap Ring Pliers - https://bit.ly/40AlAOD
Billet Clutch Basket – https://amzn.to/3nCisDm
Oil Injection Block off kit – https://ebay.us/oBj4lJ
Tusk Engine Seal Kit – https://bit.ly/3iTmQLX
Billet Oil Plug – https://ebay.us/CUWt99
Adjustable Stator (TESTED) - https://ebay.us/EHUGOR
DRW Case Saver – https://bit.ly/40AJCcg
M18 Sawsall - https://amzn.to/3FNlAlm

SPONSORS/COMPANIES I TRUST

⬇️ OEM PARTS, PLASTICS, BEARINGS, SEALS ETC ⬇️
Rocky Mountain ATV MC – https://bit.ly/32OHs02
⬇️ POWDER COATING ⬇️
Bonehead Performance Coatings - https://boneheadperformance.com/ (Mention my name and get 10% off)
⬇️ SUSPENSION ⬇️
Rocket Ron - http://www.rocketronracing.com/
⬇️ CASE SAVERS & SKID PLATES ⬇️
DRW Performance - https://bit.ly/34dxWEp (Code SABO10 for 10% off)
⬇️ PREMIUM BAR CLAMPS & THROTTLES ⬇️
Urmosi – https://urmosi.com/
⬇️ USED PARTS & REBUILD SERVICES ⬇️
Power Sports Nation – https://www.powersportsnation.com/
⬇️ PERFORMANCE & OEM REPLICAS ⬇️
Vito's Performance - https://www.vitosperformance.com/
⬇️ VAPOR BLASTING & ZINC COATING ⬇️
MotoBlast - https://www.njvaporblast.com/
⬇️ AFFORDABLE REPLACEMENT PARTS & PERFORMANCE ⬇️
Zoom Zoom - https://zoomzoomparts.com/

MERCH - https://michael-sabo.creator-spring.com/

Add me on Instagram @michaelsabo350

Companies and Sponsors please contact: [email protected]

I own the license to use any and all music in this video.