ME1507 Motor with Kelly KLS96601-8080IPS Controller - Complete Setup Guide for Basic Operation
Gaius Garage Gaius Garage
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 Published On Jun 3, 2022

In this video I carry out a bench test of the Motenergy ME1507 motor with the Kelly KLS96601-8080IPS controller. I cover all steps needed to get the motor turning including the 12-volt system, high-voltage wiring, contractor setup, pre-charge resistor, connecting the motor to the controller, wiring of the controller electronics, and basic programming the controller to identify the hall angle and set the motor direction. This guide will show you everything you need to get the motor spinning for the first time!

There is an addendum to this video where I correct some mistakes I made. Check it out here:    • ME1507 Bench Test Addendum - Addressi...  

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0:00 Intro
0:49 Main components
1:49 12V system
4:32 Controller hi-voltage wiring
5:28 Controller electronics wiring
7:52 Hall sensor connector on the motor side
10:24 Programming dongle
11:09 Contactor wiring
11:45 Turning the system on
12:32 Connecting to the configuration software
13:52 Basic motor settings
14:42 Reading the sine/cosine encoder signal
17:47 Calculating the Zero-point & Amplitude values
21:22 Entering the ZP & Amplitude values in the configuration program
22:28 Performing the angle identification procedure
27:59 Turning the motor
31:42 Changing the motor direction

ME1507 Motor
http://motenergy.com/mepmbrmo.html

ME1507 spec sheet
https://sep.yimg.com/ty/cdn/yhst-1293...

KLS-8080/IPS controller
https://kellycontroller.com/shop/kls-...

KLS-8080/IPS User manual
https://kellycontroller.com/wp-conten...

Configuration Software (All KLS controllers - PC)
https://kellycontroller.com/wp-conten...

Sine/Cosine Monitoring Software for KLS-8080/IPS controller (PC)
https://kellycontroller.com/wp-conten...

SM-4A to USB dongle
https://kellycontroller.com/shop/sm-4...

Driver for SM-4A to USB dongle
https://kellycontroller.com/wp-conten...

600A Contactor (I'm using 12V version)
https://kellycontroller.com/shop/zjw-...

2kOhm 20W Precharge resistor
https://www.ebay.com/itm/221736623376...

Delphi Metri-pack 150 8-pin Female connector (the one on ME1507 motor)
https://www.customconnectorkits.com/1...

Delphi Metri-pack 150 8-pin Male connector
https://www.customconnectorkits.com/1...

Male and Female pins for Delphi Metri-pack 150 connectors
https://www.customconnectorkits.com/1...
https://www.customconnectorkits.com/1...

9-way connector on KLS controller
https://kellycontroller.com/shop/9-pi...

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Music from Uppbeat (free for Creators!):
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